In the process of making metal sofa frames, traditional manual cutting, welding and pipe bending processes have gradually been replaced by modern mechanical equipment. Among them, laser cutting machines, laser welding machines and pipe bending machines have become the core equipment of the modern metal processing industry with their high precision, high efficiency and high automation. This article will explore in depth the application of these three devices in the production of metal sofa frames and how they jointly promote the innovation of metal sofa frame manufacturing processes.
1. Application of laser cutting machines in the production of metal sofa frames
As a high-precision and high-efficiency machine, the cutting accuracy of the laser cutting machine can reach ±0.1mm, which can meet the strict requirements of metal sofa frames for accuracy. And the laser cutting speed can reach tens of meters per minute, which greatly shortens the processing cycle. In addition, the laser cutting machine can be combined with a computer control system to realize automatic cutting, reducing the difficulty and cost of manual operation.
In the process of making metal sofa frames, laser cutting machines are mainly used to cut raw materials such as iron pipes and iron angles. The designer inputs the design drawings of the sofa frame into the computer control system, and the laser cutting machine can automatically cut the required shape and size according to the drawings. This cutting method not only improves processing accuracy and efficiency, but also reduces errors and safety hazards in manual operation, as well as waste of materials.
2. Application of laser welding machine in the production of metal sofa frames
The welding strength of laser welding machine is close to the strength of parent material, which can meet the requirements of metal sofa frames for welding strength. The weld of laser welding machine is flat and smooth, and no secondary grinding is required. The heat affected zone of laser welding machine is small, and the thermal damage to the material is small, which is conducive to maintaining the mechanical properties of the material. Laser welding machine can be combined with computer control system to realize automatic welding, reducing the difficulty and cost of manual operation.
In the production process of metal sofa frame, laser welding machine is mainly used for welding raw materials such as iron pipes and iron angles. Compared with traditional manual welding, laser welding machine has higher welding accuracy and strength, which can ensure the stability and safety of sofa frame. At the same time, the weld of laser welding machine is beautiful and the heat affected zone is small, which is conducive to improving the overall quality and beauty of sofa frame.
3. Application of pipe bending machine in the production of metal sofa frame
The bending accuracy of pipe bending machine can reach ±0.5°, which can meet the bending accuracy requirements of metal sofa frame. The bending quality of the pipe bender is stable, without defects such as cracks and wrinkles. The pipe bender can realize continuous bending operations and improve production efficiency. The pipe bender is easy to operate, easy to master and maintain.
In the production process of metal sofa frames, pipe benders are mainly used to bend raw materials such as iron pipes to form the armrests, legs and other parts of the sofa frame. By adjusting the mold and mechanical force, the pipe bender can accurately bend the iron pipe into the required shape and size. This bending method not only improves the processing accuracy and efficiency, but also reduces the difficulty and safety hazards of manual operation.
4. Comprehensive application of laser cutting, laser welding and pipe bender in the production of metal sofa frames
In the production process of metal sofa frames, laser cutting machines, laser welding machines and pipe benders can cooperate with each other to complete the processing tasks of the sofa frame. First, use a laser cutting machine to cut raw materials such as iron pipes and iron angles into the required shape and size; then, use a laser welding machine to weld the cut raw materials to form the basic frame of the sofa frame; finally, use a pipe bender to bend the iron pipe into the required shape to form the armrests, legs and other parts of the sofa frame. This comprehensive application method not only improves processing accuracy and efficiency, but also reduces production costs and the difficulty of manual operation.
5. Conclusion and Prospect
In summary, laser cutting machines, laser welding machines and pipe bending machines play an important role in the production of metal sofa frames. These equipment, with their high precision, high efficiency and high automation, have promoted the innovation and development of metal sofa frame manufacturing technology. In the future, with the continuous advancement of science and technology and the continuous changes in the market, metal sofa frame manufacturing companies need to continuously innovate and upgrade equipment and technology to meet customer needs for product quality and personalization. At the same time, the government and all sectors of society also need to increase support and investment in the metal processing industry to promote the healthy and sustainable development of the entire industry.